I did try the PathDirection in RTB today. It worked but even though I don't have high Yaw deg/s it starts with an excessive force for a fraction of a second. The actual rotation speed is moderate, this is fine,..but how it starts this turning is with too much force. Scary. How to tame this transition?
When I am in PH and I switch to RTB, the transition is also a bit too sudden. It's not like a human would do it with the sticks. It's too "binary".
I'm going to make a guess as to the most correct way to adjust that. I think that this is actually running yaw in attitude mode, which is uncommon so there is no place to adjust it in the GUI. (Assuming you are using bank1) Reduce the System page StabilizationSettingsBank1 -> YawPI -> P. Cut it in half for a test.
... but with LibrePilot(16.09 on Revo mini) when I set the ESCs to Damped Light, the motors suddenly start making a scary noise,..as if someone is drilling with a hammer drill. So I have to set the ESCs to Low (instead of damped light). This buzzing/drilling starts randomly while flying, most times during switch to PH. Any hints?
I liken the sound to throwing a medium sized stick into the prop at about half power.
Are you using the same ESC protocol in both cases (LP and Betaflight) (say OneShot125)? Can you test with Output page "Test Outputs" (props off) at full throttle to make sure it can go to full throttle without stuttering? If OK, I would make a second test with it tied down to a wooden deck with props on (please be very very careful), and also using the Output page.
This is caused by the ESC loosing sync with the motor (especially when the ESC is commanded to change the motor speed a lot in a short time). This can be caused by props that are too big but more often are caused by old firmware that has this issue.
Bad ESC firmware? Props too big? Signal protocol isn't matched well (between ESC and FC)? Or maybe you have adjusted some uncommon settings in the ESC firmware? I would start by updating it to the latest ESC firmware, checking prop size, and using stock ESC settings for your selected protocol.