Hope everyone had a good summer!
At least I had
Now back and have resumed this project.
First thing I took it to the field and finally turned the nob for forward transition and forward flight. The tilt rotors worked fine and the wing started to accelerate forward. Then there was a mishap, the gear on the starboard tilt house derailed in a yaw correction of a wing gust. Likely due to the servo was not totally fixed and had moved. The motor tilted forward and hit the wing, resulting in a crash. Not so bad but the motor had broken off from its fix and broken the tilt house.
To fix damages and resolve this from happen again I:
. 3d printed a new tilt house
. enhanced the motor fix to the tilt house with longer screws and stronger fundament
. glued the servos with hot glue before securing with the normal 2 screws
. redesigned and 3d printed 'fatter' gears that will sit on the wing spar (prevent derailing)
It turned out well, and its working better and more reliable and feels durable.
Next thing was to fly it around in hover mode to make sure it worked. Then the motor on the other side started to run unclean and stutter. Had to fix that. Recalibrated all ESCs and eventually replaced the ESC. Still some stutter. Then by accident I moved around the wire (signal wire pair) running from the FC to the ESC and the stutter stopped. It seems the wire was touching the Power Distribution Board and got some disturbances there? I don't know if that can happen but rerouting the wire made the stutter go away. So I assume it sorted for now.
Will resume things after the Chinese Holidays.
Still have a good feeling about this design.
Anyway, this summer I had a chance to fly some of my other standard fixed wing, using hand launch and landing in the grass. Getting better after training at not crashing at launch or at landings
That was one of the drivers for me to explore a VTOL craft to begin with.
Edit:
I forgot to mention the third issue. I was so happy and impressed with the configuration of the Revo Nano board getting three functions out of the FlexIO port: PPM, A 7th port out to control rear motor/ESC and the volt/current meter input. However, I was using a OPLink receiver for the PPM and it occasionally ended up in failsafe mode, then coming back online again. I could not figure out why or repeat the problem. When recalibrating the transmitter manually it first became better for a while but then failsafed next time. In the end i could not even complete the manual transmitter calibration process. Channels were jumping and jittering around after I had already done the min and max movement with the sticks.
(actually I tried with another OPlink rx as well, but it did not solve the problem, so its maybe some issue after the rx)
I just did not have the patience to spend more time on it, but replaced the Revo Nano + OPLM Rx for a Revo board I had idle.
Then all is stable and no failsafe.
Took some days to complete though.